Catalogue
NewDiamondTools company is a professional manufacturer of Electroplated Diamond Cut Off Wheels for precision cutting of hard, brittle, and difficult-to-machine materials. Our electroplated diamond cut off wheels use high-quality synthetic diamond abrasives bonded to a steel substrate through a precision nickel electroplating process.
The single-layer diamond abrasive layer provides high diamond exposure, sharp cutting performance, and excellent dimensional stability. Compared with conventional multi-layer cutting wheels, the Electroplated Diamond Cut Off Wheel offers lower cutting resistance, reduced heat generation, narrow kerf width, and clean cutting edges.
Our Electroplated Diamond Cut Off Wheels are suitable for tungsten carbide, technical ceramics, quartz, glass, sapphire, silicon carbide, ferrite, composites, semiconductor materials, and other precision-engineered materials.
As a direct manufacturer, New Diamond Tools can customize wheel diameter, thickness, arbor hole, diamond grit, substrate geometry, and abrasive-layer configuration according to customer drawings, samples, or specific cutting requirements.
Electroplated Diamond Cutting Disc Drawing
Electroplated Diamond Cutting Discs can be designed with different outside diameters, thicknesses and arbor hole configurations according to the customer’s equipment and workpiece requirements.
Main Dimensions
D — Outer Diameter: Overall diameter of the cutting disc
T — Thickness: Thickness of the cutting disc
H — Arbor Hole: Center mounting hole
X — Optional Dimension: Special structural or positioning dimension
Diamond Layer: Electroplated diamond working layer
Recommended Diameter Range
Ø25 / 32 / 38 / 50 / 60 / 75 / 80 / 100 / 115 / 125 / 150 mm
For ultra-thin cutting discs, special arbor holes and non-standard dimensions, customized production is available according to customer drawings or samples.
Advantages of Electroplated Diamond Cutting Discs
The electroplating process firmly retains diamond grains with high grit exposure rate. Its single layer diamond structure provides sharp cutting action under low machining pressure; ample chip clearance between abrasive grains facilitates chip evacuation. The electroplated layer ensures stable tool profile. Ideal for hard brittle materials such as glass, ceramics, quartz and sapphire. Applicable to precision profiles, cavities, grooving, chamfering, radiusing, 3D curved surfaces and forming operations. It effectively reduces chipping, cracking and micro cracks on workpieces.
- High Diamond Exposure
The electroplating process fixes the diamond grains onto the working surface in a single-layer structure while maintaining a high level of diamond exposure. This creates an open and highly aggressive cutting surface with sharp diamond cutting edges.
- Clean Cutting Edges and Reduced Chipping
High-quality electroplated diamond cutting discs feature a carefully distributed diamond abrasive layer. The sharp and evenly distributed diamond grains help produce clean cuts and good edge quality, particularly when processing hard and brittle materials.
- Excellent Shape Retention
The single-layer electroplated diamond structure provides excellent dimensional and profile retention. Under suitable working conditions, the cutting disc does not require frequent dressing, helping maintain consistent cutting geometry during operation.
- Flexible Customization
Electroplated diamond cutting discs can be customized according to different machines, workpieces and cutting requirements, including outside diameter, thickness, arbor hole, diamond grit and other special dimensions.
The cutting edge configuration can also be customized according to the substrate design. Depending on the application, we can manufacture continuous cutting edges, segmented designs, saw-tooth configurations, U-shaped cooling slots, keyhole-type slots and other special geometries.
Electroplated Diamond Cutting Disc Specifications
Ø180 mm is used as the dividing point between precision cutting discs and larger industrial cutting discs.
Precision Electroplated Diamond Cutting Discs
Designed mainly for small-diameter precision cutting, narrow kerfs and high-accuracy machining.
| Diameter D (mm) | Thickness T (mm) | Arbor Hole H (mm) | Diamond Grit |
|---|---|---|---|
| Ø25 | 0.5–1.0 | 3.0–6.0 | 80#–200# |
| Ø32 | 0.5–1.0 | 3.0–6.0 | 80#–200# |
| Ø38 | 0.6–1.2 | 6.0–10.0 | 60#–180# |
| Ø50 | 0.6–1.5 | 6.0–12.7 | 60#–180# |
| Ø60 | 0.8–1.5 | 6.0–12.7 | 60#–180# |
| Ø75 | 0.8–2.0 | 6.0–16.0 | 50#–150# |
| Ø80 | 0.8–2.0 | 10.0–16.0 | 50#–150# |
| Ø100 | 1.0–2.5 | 10.0–22.23 | 40#–150# |
| Ø115 | 1.0–2.5 | 10.0–22.23 | 40#–150# |
| Ø125 | 1.0–2.5 | 12.7–22.23 | 40#–150# |
| Ø150 | 1.2–3.0 | 12.7–25.4 | 30#–150# |
Typical Applications: Tungsten carbide rods, ceramics, glass, quartz, sapphire, ferrite, silicon carbide and precision components.
Industrial Electroplated Diamond Cutting Discs
Designed mainly for larger diameters, industrial cutting, larger workpieces and higher-volume cutting applications. Depending on the disc configuration and cutting conditions, larger electroplated diamond cutting discs can also be used for certain stone-cutting applications.
| Diameter D (mm) | Thickness T (mm) | Arbor Hole H (mm) | Diamond Grit |
|---|---|---|---|
| Ø180 | 1.5–3.5 | 20–32 | 30#–150# |
| Ø200 | 1.5–4.0 | 20–32 | 30#–150# |
| Ø230 | 1.5–4.0 | 20–32 | 30#–150# |
| Ø250 | 2.0–4.0 | 20–40 | 30#–120# |
| Ø300 | 2.0–5.0 | 25–40 | 30#–120# |
| Ø350 | 2.5–5.0 | 25–50 | 30#–120# |
Typical Applications: Carbide cutting, ceramic sectioning, quartz and glass cutting, composite materials, semiconductor materials and other industrial cutting applications.
Note: The specifications above represent common configurations. Actual thickness, arbor hole and diamond grit should be selected according to the workpiece material, cutting thickness, machine speed, feed rate and application requirements. Customized specifications are available.
FAQ
What materials can an Electroplated Diamond Cut Off Wheel cut?
Electroplated Diamond Cut Off Wheels are commonly used for tungsten carbide, technical ceramics, quartz, glass, sapphire, silicon carbide, ferrite, composites, and other hard or brittle materials.
What is the difference between an Electroplated Diamond Cut Off Wheel and a Resin Bond Diamond Wheel?
An Electroplated Diamond Cut Off Wheel uses a single-layer nickel-bonded diamond structure with high diamond exposure. It emphasizes sharp cutting, low cutting resistance, precision, and dimensional stability.
A resin bond diamond blade uses a multi-layer abrasive structure. It offers good self-sharpening characteristics and is suitable for a wider range of conventional grinding and cutting applications.
Can the cutting edge be customized?
Yes. New Diamond Tools can manufacture different cutting-edge configurations, including continuous edges, saw-tooth or segmented edges, U-shaped cooling slots, keyhole-type slots, and other special geometries.
What diamond grit sizes are available?
Common diamond grit sizes include 30#, 40#, 60#, 80#, 100#, 120#, 150#, 180#, and 200#. The appropriate grit depends on the material, cutting speed, cutting accuracy, and required surface finish.
Can the Electroplated Diamond Cut Off Wheel be used for dry cutting?
Yes, depending on the material, wheel specification, cutting thickness, and operating parameters. For materials that generate significant heat during cutting, coolant or water cooling is recommended.
Can you manufacture thin Electroplated Diamond Cut Off Wheels?
Yes. Thin wheels can be manufactured for precision cutting, narrow kerf applications, laboratory sample preparation, and small-section cutting.
What information is required for customization?
Please provide the wheel diameter, thickness, arbor hole, workpiece material, workpiece dimensions, machine type, spindle speed, and desired cutting performance. Customer drawings or existing wheel samples are also welcome.
Do you provide OEM and ODM manufacturing?
Yes. New Diamond Tools provides OEM and ODM services, including customized substrate geometry, diamond grit, cutting-edge design, dimensions, packaging, and batch production.
Why Choose Newdiamondtools Company's Diamond Cut Off Wheels?
New Diamond Tools is a professional manufacturer of superhard tools, specializing in the R&D and production of diamond and CBN grinding wheels and cutting discs. The cutting discs we produce mainly include resin bond, metal bond, and electroplated bond types, as well as diamond cutting discs with brazed bond.
For electroplated diamond cut off wheel, our main customers require customized saw blades, and most of them are manufactured according to customer drawings.
From diamond abrasive selection, metal substrate processing, and electroplating process control to full-dimensional inspection of finished products, all core production processes are subject to strict quality control. We focus particularly on diamond particle distribution, electroplated layer bonding strength, outside diameter, thickness, arbor hole accuracy, as well as the concentricity and radial runout of finished products.
As a direct manufacturing factory, we can quickly respond to various technical requirements and optimize product structures according to different processing materials and equipment operating conditions. OEM / ODM manufacturing support is also available.
Our products are suitable for precision cutting applications involving tungsten carbide rods, ceramic tubes, quartz, sapphire, semiconductors, optical components, composites, and other materials. Based on your actual processing conditions, we can provide a matched electroplated diamond cutting disc solution.
Our products are widely sold in the United States, Canada, France, Mexico, Brazil, India, and other countries and regions. Based on stable performance and excellent batch-to-batch consistency, we have established long-term cooperative relationships with our customers.
For the complete product specification sheet, dimensional drawings, or grit / hardness reference table, please contact us at:info@superabrasivetools.com
At New Diamond Tools, we focus on quality customer service.
- Xinxiang New Zuan Diamond Tools Co., Ltd.
- 18# Building, Jingu Oriental Piazza, No.1 Jinsui Road, Xinxiang, Henan 453000, China
- +86-373-7199720
- +86-15803991654
- info@superabrasivetools.com
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